Electrostatic welding smoke purifier LB-JX

An electrostatic welding smoke purifier LB-JX is a sophisticated air cleaning device designed to remove welding fumes, smoke, and particulate matter from the air using electrostatic precipitation technology. This method leverages electrical charges to capture and filter out contaminants, making it highly efficient and effective in industrial environments where welding and similar processes are conducted.

Key Components and Features:

Filtration System:
  1. Pre-filters: Capture larger particles and extend the life of the main filters.
  2. HEPA Filters: High-efficiency particulate air filters that trap very fine particles.
  3. Activated Carbon Filters: Absorb gases and odors.
  4. Fans and Blowers: Create a flow of air that pulls in contaminated air and pushes it through the filters.
  5. Adjustable Airflow: Allows control over the volume of air being processed.
  1. Extraction Arms: Flexible arms positioned close to the welding source to capture fumes directly at the source.
  2. Hoods and Enclosures: Enclose the welding area to contain and extract fumes more effectively.
  1. Portable Units: Can be moved easily to different locations as needed.
  2. Flexible and Articulated Arm: Multi-jointed arm that can be easily positioned close to the source of fumes.
  3. Adjustable Hood/Nozzle: Designed to maximize the capture of fumes and particulates right at the source of emission.
  4. Wheels/Casters: Equipped with durable wheels or casters, often with locking mechanisms to keep the unit stationary during operation.
  5. Stationary Units: Fixed installations for dedicated welding areas.
  1. Portable Welding Fume Extractors
  2. Stationary Welding Fume Extractors
  3. High Vacuum Welding Fume Extractors
  4. Downdraft Tables
  5. Centralized Welding Fume Extraction Systems
  6. Portable Extraction Arms
  7. Electrostatic Precipitator Welding Fume Extractors
  8. HEPA Filter Units

Centralized Systems:

Network of ducts and extraction points leading to a central filtration unit.  Designed for large-scale operations with multiple welding stations.

Benefits:

  • Health Protection: Reduces exposure to harmful fumes and particulates, protecting workers’ respiratory health.
  • Compliance: Helps meet occupational safety and health regulations.
  • Productivity: Enhances worker comfort and efficiency by maintaining a cleaner work environment.
  • Equipment Longevity: Prevents dust and fumes from damaging machinery and electronic components.

Advantage:

  1. Choose specialized turbine and imported brand motor, apply anti-overloaded circuit to protect the motor from burning out, it is with high security and stable working performance.
  2. Equipped with versatile arm which can be used in a 360-degree radius, it can collect the smoke from the very beginning, improving the collection efficiency immensely and making the operators safe.
  3. Clean air will be evenly guided and dispersed from blow grids, lowering the noise.
  4. Equipped with specialized new Korean versatile castors with brake apparatus to make the purifier move and locate freely.
  5. Consumable material in purifier is with stable performance to be changed conveniently.
  6. Filter system applies activated carbon filter cotton and high efficiency filter cartridge, there are activated carbon filter cotton in air outlet for further filtering and smell removal.

Structure:

Mainly consist of :versatile fume extraction arm,high temperature resistance vacuum hose, exhaust hood with volume damper, fire proof mesh, fire suppression high efficiency filter cartridge, activated carbon filter cotton, fire proof sound-adsorption cotton, new Korean castors with brake apparatus, flue dust drawer, fan, imported motor, electric cabinet and so on.

Working principles:

Welding smoke and dusts are captured into purifier via exhaust hood to pre-filter via tiny holes filtering mesh, then go into ionization zone of plasma electric field for charged adsorption, high-energy ions in plasma play a decisive role. Meteor shower high energy plasma will have a elastic collision with dielectric molecules, changing the energy to internal energy of ground state molecules, will have such process as motivating, electrolysis and ionization to make the polluted medium in activation. Polluted medium produces freedom active group in the effect of plasma, activated polluted molecules are removed after plasma oriented chain chemical reaction. Smoke and dusts are captured, noxious gas is reacting into harmless gas after ionization purification and ozone oxidation. Air after purification has a good reducibility, no dusts and no peculiar smell and can be fed back to atmosphere.

Product Specification:

ModelAirflow(m3/h)Power(kw)Voltage(V/Hz)Size(W*L*H)mmNoiseEfficiency %
LB-JX150015001.5380/50HZ or customer requested600*580*1250≤7299.9
LB-JX240024003650*670*1325≤7299.9

Applications:

  • Welding Operations: Suitable for MIG, TIG, Stick welding, and other welding processes.
  • Soldering: Effective for capturing fumes in electronics manufacturing, repair, and other soldering applications.
  • Cutting Processes: Ideal for plasma and laser cutting operations.
  • Grinding and Sanding: Can also be used to capture dust and particulates from surface finishing tasks.
Who are we?

We are based in Shandong, China, start from 2010,sell to North America(15.00%),Western Europe(13.00%),Eastern Europe(12.00%),Southeast Asia(10.00%),Mid East(10.00%),South America(5.00%),Africa(5.00%),Oceania(5.00%),Eastern Asia(5.00%),Central America(5.00%),Northern Europe(5.00%),Southern Europe(5.00%),South Asia(5.00%). There are total about 101-200 people in our office.

It’s a Air Material Separator

It pulls in air that has multiple types of particulate in the air stream and separates the particulate from the air.

A couple of reasons, one on some machines they can’t work unless the process has dust collection in order for the machine to do it’s job and two indoor air quality.

There are Bag Houses, Cartridge collectors and even a Cyclone is considered a dust collector.

If the system is sized and installed correctly it doesn’t take a lot of baby setting. This does differ some based on the material you are trying to separate. We use Pressure Differential monitors and the filter need to be changed out based on the Differential Pressure across the filters.

They need Electricity to run the fan and they compressed air to clean the filters.

Yes, sometime you will have to use a Silencer to reduce the fan noise and the cleaning system may have to use sound deadening devices.

Air to Cloth Ratio’s, loading and the type of dust are the most common.

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