Industrial Oil Mist filter LB-Y
Industrial oil mist filter is designed to capture and remove oil mist, smoke, and fumes generated during machining, metalworking, and other industrial processes. These filters help maintain air quality, protect workers’ health, and prevent oil mist from contaminating equipment and surfaces.
Key Components and Features:
Work Surface:
- Durable Construction: Made from robust materials like stainless steel or heavy-duty aluminum to withstand industrial environments.
- Compact Design: Designed to fit in tight spaces and integrate seamlessly with existing machinery.
Filtration System:
- Pre-Filters: Capture larger oil droplets and particulates, extending the life of the main filters.
- Main Filters: High-efficiency filters (such as HEPA or coalescing filters) remove fine oil mist, smoke, and sub-micron particles.
- Final Filters: Optional activated carbon filters for odor and gas removal.
- Filter Efficiency: Typically up to 99.97% for particles as small as 0.3 microns.
Airflow System:
- Powerful Fans/Blowers: Ensure efficient suction and airflow through the filtration system.
- Variable Speed Control: Allows adjustment of airflow to match the specific requirements of different processes.
Collection and Disposal:
- Oil Drain System: Collects filtered oil for easy disposal or recycling.
- Automatic Drains: Some models feature automatic drains to remove collected oil without manual intervention.
Installation and Integration:
- Mounting Options: Available in various configurations, including stand-alone units, machine-mountable, and ceiling-mounted options.
- Ducting Compatibility: Compatible with various ducting systems to direct filtered air back into the workspace or outside.
Maintenance:
- Easy Filter Access: Filters are easily accessible for maintenance and replacement.
- Filter Change Indicators: Alerts when filters need replacement, ensuring optimal performance.
Safety Features:
- Explosion-Proof Options: Available for environments with a risk of combustible mist.
- Automatic Shut-Off: Shuts down the system in case of critical faults or overheating.
Benefits:
- Health Protection: Reduces exposure to harmful fumes and particulates, protecting workers’ respiratory health.
- Improved Air Quality: High-efficiency filtration ensures clean air output, maintaining a safe working environment.
- Equipment Protection: Prevents oil mist from settling on machinery and electronic equipment, reducing maintenance and downtime.
- Cost Savings: Extends the life of HVAC systems and reduces cleaning costs by preventing oil mist contamination.
- Recyclability: Some systems allow for the collection and recycling of filtered oil.
Advantage:
- Reduced Exposure: Oil mist filters significantly reduce workers’ exposure to hazardous oil mist and smoke, protecting their respiratory health.
- Cleaner Air: Ensures a healthier and safer working environment by maintaining high indoor air quality.
- Efficient Filtration: High-efficiency filters capture fine particles and oil mist, ensuring clean air output.
- Reduced Contamination: Prevents oil mist from settling on machinery, electronics, and surfaces, reducing the need for frequent cleaning and maintenance.
Structure:
Mainly consist of :versatile fume extraction arm，high temperature resistance vacuum hose, exhaust hood with volume damper, fire proof mesh, fire suppression high efficiency filter cartridge, activated carbon filter cotton, fire proof sound-adsorption cotton, new Korean castors with brake apparatus, flue dust drawer, fan, imported motor, electric cabinet and so on.
Working principles:
- Oil mist goes into filtering room from entrance, was absorbed on gas-liquid sintering mesh, slides down to the bottom after gathering and combination because of gravity to be gathered in tank via oil exit pump. The small rest oil mist is absorbed by activated carbon filter cotton which is in the exit of filtering room, gathered into tank in the same way. The smelly air from air exit will be absorbed by activated carbon filter cotton in silencer, clean air will be fed back to workshop.
- There are 3 grades filtering, 1st cover PTFE film on gas-liquid sintering mesh, smooth surface, high oil absorption performance, can be washed over and over again. 2nd special primary filtering adhesive, 3rd is high efficiency activated carbon to remove peculiar smell, beauty outfit, equipped and used conveniently, obvious purification of oil and mist.
- In modern machining, emulsion or cooling oil are normal used as cooling liquid, but it will produce much oil mist and smoke mist,0.3-3.5 um particles will be absorbed by human and is harmful for health. If oil mist is in workstation, it will cause occupational injury. Meantime, much oil mist around will lower the production rate; oil mist gathered on walls will cause fire disaster. Oil on equipment will cause potential fire disaster and machine tool and motor trouble; if oil mist go outdoor, it will pollute the environment.
Product Specification:
| Model | Airflow(m3/h) | Power(kw) | Voltage(V/Hz) | Size(W*L*H)mm | Noise | Efficiency % |
| LB-Y1500 | 1500 | 1.5 | 380/50 | 830*590*575 | ≤72 | 99.9 |
| LB-Y2200 | 2400 | 2.2 | 1025*650*775 | ≤72 |
Scope of application:
- CNC Machining: Captures oil mist generated by high-speed machining and cutting operations.
- Metalworking: Effective for processes like grinding, turning, milling, and drilling.
- Plastic and Rubber Processing: Handles fumes and mist from injection molding and extrusion processes.
- Food Processing: Removes oil mist and fumes generated during cooking and frying.
- Textile Manufacturing: Captures mist from lubrication and spinning processes.
Who are we?
We are based in Shandong, China, start from 2010,sell to North America(15.00%),Western Europe(13.00%),Eastern Europe(12.00%),Southeast Asia(10.00%),Mid East(10.00%),South America(5.00%),Africa(5.00%),Oceania(5.00%),Eastern Asia(5.00%),Central America(5.00%),Northern Europe(5.00%),Southern Europe(5.00%),South Asia(5.00%). There are total about 101-200 people in our office.
Our wide range of product types.
What is an industrial dust collector?
It’s a Air Material Separator
How does an industrial dust collector work?
It pulls in air that has multiple types of particulate in the air stream and separates the particulate from the air.
Why are industrial dust collectors important in manufacturing?
A couple of reasons, one on some machines they can’t work unless the process has dust collection in order for the machine to do it’s job and two indoor air quality.
What are the different types of industrial dust collectors?
There are Bag Houses, Cartridge collectors and even a Cyclone is considered a dust collector.
How often should I clean or maintain my industrial dust collector?
If the system is sized and installed correctly it doesn’t take a lot of baby setting. This does differ some based on the material you are trying to separate. We use Pressure Differential monitors and the filter need to be changed out based on the Differential Pressure across the filters.
What are the energy consumption considerations for industrial dust collectors?
They need Electricity to run the fan and they compressed air to clean the filters.
Are there any noise or vibration concerns associated with industrial dust collectors?
Yes, sometime you will have to use a Silencer to reduce the fan noise and the cleaning system may have to use sound deadening devices.
What are the factors that determine the capacity of an industrial dust collector?
Air to Cloth Ratio’s, loading and the type of dust are the most common.
